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Digital Twin

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DIGITAL TWIN

THE FUTURE IN NOW

Envisage, simulate, predict, fix & keep evolving smarter with PELF's Digital Twin eco-system

Corporations across the globe enter a brand-new and hyper-dynamic future at GOD- speed. And figuring-out ways to innovate and grow business along the way, cannot be an option anymore.

The end users are smarter. They now expect, what they used to get WOWed with in the past.

It's a wire-walk for B2B businesses as they struggle to really innovate, cut costs, maintain lower margins, master complexity, speeding up processes, achieve topmost quality and improve overall sustainability.

PELF believes that with every challenge that businesses have to face, there are resources that can be built upon to deliver the RIGHT & HOLISTIC solution.

DIGITAL TWIN IS HERE, AND NOW

A digital replica of the actual product in every sense. Design, program, simulate scenarios, test, improve efficiencies, safety, security, comfort and
incorporate future-readiness even before building the physical asset.

Digital Twin is a concept, rather than just a technology jargon. An ensemble of advanced technologies is orchestrated in a way that builds the digital
replica of the actual physical asset.

PELF

DIGITAL TWIN ECO SYSTEM

PELF engineers work with some of the topmost and global brands to help their clients implement an effective and efficient Digital Twin Eco- System. Our team is equipped with hands-on experience on advanced technologies that form the core for any intelligent manufacturing digital twin solution. The digital twin technology comprises various technologies such as:

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loT

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Machine Learning

Artificial Intelligence

Robotics

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Additive Manufacturing

3D Digital Simulation

AR / VR

Cloud Computing

Network Integrated Systems

Network Connected Systems

Cyber Security

Data Analytics

These technologies define the very architecture of a Digital Twin eco-system. Their
interoperability can be represented in the following schematic.

THE FEEDBACK LOOP

One of the critical elements in the Digital Twin eco-system is the Feedback Loop.

A feedback loop enables feedback from the live physical system. Based on this feedback, the designers and engineers can actually reconfigure parameters, fix problems, identify additional features, etc.

This can then be incorporated in the digital copy to execute change at the physical asset or process level – a mechanism that enables continuous improvement and adaptation based on real-time data and insights.

TYPICAL JOURNEY OF

DIGITAL TWIN IMPLEMENTATION

1

Improved visualization & planning

With What You See Is What You Get approach, companies can plan and build digital copies before even starting the manufacturing process, and yet minimize expensive iterations

2

iterationsShorter delivery cycles

The digital twin automates the entire operations, based on live data, and predicts any unforeseen challenges. This helps in proactive resolution leading to faster delivery cycles.

3

Better predictability

The digital twin is an exact replica of the physical asset – in terms of behaviour, performance, properties, capabilities, etc. Therefore, the prediction based on the impact on the digital copy is exceptionally reliable.

4

Cuts costs, reduces wastes, saves time

Minimize the time, efforts and money in building expensive prototypes. Physical prototypes generally have sizeable loss of materials, require painstakingly complex OEM vendor communication, and are susceptible to human errors and delays. Having a Digital Twin eliminates all of it.

5

Ensures sustainability

Digital twin helps bring sustainability into the process allowing less power consumption, better production quality, improved efficiency, material enhancement, robust operations and waste reduction.

6

Real-time monitoring and prediction

With Al / ML based predictive analysis on the live data, companies have the power to change the product and make it future-ready.

7

Improved collaboration across teams

Based on secure, cloud-based CAE, vendors and partners can collaborate on the same model, thereby reducing the need for communication. Further saves the time required for the vendors to deliver any changes to the physical prototypes.

8

Drives ever-evolving nature of product

Continuous improvement, innovation-driven and covering the life-time of a product (pre-production, post-production and predictive maintenance & improvement phases), digital twin is the way forward for intelligent manufacturing, improved bottom-line, significantly improved top-line, and overall sustainability of the business, people and the world.

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For more information on PELF Digital Twin solutions and services

For more information call to us

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or write to us

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For more information call to us

or write to us